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New Member-Tyson Chicken

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New Member: Tyson Chicken

I recently acquired my first Rhino!

She needs quite a bit of work, but I’m looking forward to showing my progress along the way.
Wheel Tire Vehicle Car Snow


Here is her info:

*2005 Rhino 660 Auto 4x4
*Took her home for practically nothing
*High hours (780 hours total)
*Rode hard (previously used in a quarry)
*She seems to run fine, but needs some TLC
*Plan on using her for yearly hunting trips (Deer, Elk, Antelope, Birds, etc.) and for yard work-nothing too crazy

I have been doing research for about two weeks or so, and kept finding this forum.. I’m excited I found this forum and I’m happy to be part of the community officially!

I have a lot of plans for the ol’ girl and i’ll probably open a few cans of worms along the way. I can’t wait! Seriously, very excited.

Here is my project list:

*Head/tail light replacement
*12” light bar front bumper mount
*Replace seats
*Under driver seat storage
*Dual gun mount-starting with Kolpin Ratcheting Grips, but still looking at ideas
*Replace seat belts with retractable
*Overhead radio mount/install
*Add small cargo rack/storage shelf behind cab (fab mount off the seat belt mount area)
*Spare wheel/tire foldable mount behind tailgate-square tubing fab project (found idea on Vikingforum)
*Chainsaw mount (haven’t decided where yet)
*Replace tailgate latches and door straps
*Replace windshield
*Roll bar grab handles
*Replace tailgate support cables
*Replace body rivet clips/screws
*Install diamond plate floor boards
*Possibly upgrade tires (look new, but they are only 2 ply?!?) and wheels (rims are bent in places, but tires have held air just fine so far)
*Repair cracks in hood/body with plastic welding gun
*Paint plastics with tintable bedliner (can’t decide which brand to buy???) I’m thinking either Raptor Liner, or Custom Coat spray-on bed liner. Still deciding on the design, but I want to use woodland green and metallic black. Big decision… I want it to last, which is why I plan on using bed liner instead of paint. It’s all in the prep.
*Still looking for Fender Flares. Is it impossible to find Kolpin 1482S fender flares??? Those are my favorite, but I guess I’ll have to settle with S.E.K. Customs, or Maier.. If anyone has the Kolpin Hookup, hit me up
*Weld a break in rear frame
*Fix engine oil leak (most likely just a gasket)-haven’t looked into it yet.
*Possibly replace vacuum pump with electric fuel pump
*Go through everything-replace missing bolts, etc.
*Replace steering wheel-haven’t looked into this yet..

She may not look like much now, but we will be ridin’ dirty soon enough! I plan on doing all of the work myself. This is the first time doing any project like this, so I’ve got some learning to do!

Any suggestions or input is very much appreciated! I am mechanically inclined, but I’m new to utv side of things. I will be using this archive a lot. I can already tell haha

Picture attached. I will post my upgrades along the way.

Thanks!
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Looks like a good project with a good plan, have a great time. I'm probably a long ways from you, but I do have a complete set of seats off my 07 with 650 mile on them.
I actually already purchased some skid steer/tractor seats on Amazon, but thank you for reaching out! I’m having fun already :)

I’m located outside of Reno, NV. Travel through norther California a lot. Since you mentioned it..

Here is what I still need to buy:

*Raptor Liner/Tintable Bedliner complete kit (2 quarts black, 2 quarts green)
*Cargo Rack (I’m ok with making necessary modifications)
*Seat belts (mine are faded)
*Used/new to me rims/wheels
*Fender flares
*Anything Kolpin
*Chainsaw mount (I’ll probably just make this myself)

Anything else that you think I will need! I’m not in a huge rush. I have to dive into my engine oil leak before I get too crazy. Also, I will want to prep and paint her before installing any of the new items.
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Looks like a good project with a good plan, have a great time. I'm probably a long ways from you, but I do have a complete set of seats off my 07 with 650 mile on them.
I actually already purchased some skid steer/tractor seats on Amazon, but thank you for reaching out! I’m having fun already :)

I’m located outside of Reno, NV. Travel through norther California a lot. Since you mentioned it..

Here is what I still need to buy:

*Raptor Liner/Tintable Bedliner complete kit (2 quarts black, 2 quarts green)
*Cargo Rack (I’m ok with making necessary modifications)
*Seat belts (mine are faded)
*Used/new to me rims/wheels
*Fender flares
*Anything Kolpin
*Chainsaw mount (I’ll probably just make this myself)

Anything else that you think I will need! I’m not in a huge rush. I have to dive into my engine oil leak before I get too crazy. Also, I will want to prep and paint her before installing any of the new items.
Sounds good, I have Meier flares on mine and very pleased with their quality. Also found some really great heavy duty rubber flare material from a tow truck building company. Found nice reasonably priced retractable seat belts on ebay. I am in NW AZ.
Sounds good, I have Meier flares on mine and very pleased with their quality. Also found some really great heavy duty rubber flare material from a tow truck building company. Found nice reasonably priced retractable seat belts on ebay. I am in NW AZ.
Thanks for the input. Yeah I’ve seen a lot of people recommending Meier flares. The S.E.K.Custom flares look the same, but are cheaper. Anyone ever try those?

I would overpay for the Kolpin flares.. if I could ever find them!
2/19/23 Update:

I’ve been going hard with the research and purchases for my hunting build, so I thought I’d share my decisions so far.

I’m just going to post all my work in this single post. This is my build, and you can follow along, if you’d like.

I’m waiting on my orders still, but here is what I’ve purchased so far.

“Where did you get that??” Going through old posts, most of the links and images don’t work..So, for my Amazon purchases, I will be sharing the “ASIN” number. Just copy/paste/search that number on Amazon.

Here is my updated project list:

—>Already Purchased:

**LED Smoke Tail lights
*Amazon ASIN: B00QHY3ZMI

**Tailgate Holder Support Cables
*Amazon ASIN: B09CMP3N6K

**12” light bar for front bumper w/ mount and wiring harness
*Amazon ASIN: B0B6VTNB77

**New Seats
*Amazon ASIN: B091Z38FH6

**Under driver seat storage box-MTM SPUD2 Sportsmen’s Plus Utility Dry Box
*Amazon ASIN: B000KOTZAW

**First Aid Kit for Under Seat Box
*Amazon ASIN: B000069EYA

**Ratcheting Combo Wrench Set for Under Seat Box
*Amazon ASIN: B0B6HP8P2Q

**Dewalt 1/2” Drive, Metric Impact Socket Set for Under Seat Box
*Amazon ASIN: B01IFSX9M4

**Plastic Welder Gun-For broken/cracked plastics
*Amazon ASIN: B096RPQN58

**Green Roll bar grab handles
*Amazon ASIN: B088D91CCT

**Tailgate Support Cables
*Amazon ASIN: B09CMP3N6K

**17-1/2” Rear View Center Mirror w/ Interior Light & Switch
*Amazon ASIN: B0928LD1WZ

**Body Rivet Clips/Screws
*Amazon ASIN: B07THHBV9M
*Amazon ASIN: B07TKB45PP

**Gear Shift Boot w/ Clamp
* B082FFJY3P

**PBR Powder Coated Black Diamond Plate Floor Boards
*Amazon ASIN: B07GC5WGK9

**Paint Prep:
*Dura-Gold Nylon Bristle Cup
*120 Grit Sanding Block
*3M 180 Grit Advanced Sandpaper
*3M ScotchBlue Painters Tape
*Plastic Drop Cloths
*Kleanstrip Prep-All Wax & Grease Remover 1 Gallon
*Shop Rags
*Xylene 1 Quart

**Suyncll SY3000 Electric Pressure Washer
*Amazon ASIN: B09BKWS2G9

**Custom Coat Plastic Adhesion Promoter
*Amazon ASIN: B07Q7ZFMHK

**Custom Coat 2 Quart Spray-On Tintable Bedliner Metallic Black
*Amazon ASIN: B00NPIBI4Q

** Custom Coat 2 Quart Spray-On Tintable Bedliner
*Amazom ASIN: B00FFIIKVS

**Custom Coat 3 Ounce Color #34128 Woodland Green Tint for Bedliner
*Amazon ASIN: B07MFVSNQ4

**Custom Coat Bedliner Application Gun w/ Regulator
*Amazon ASIN: B074KNQSM6

**Hood Straps, Door Rubber Latch Set
*Amazon ASIN: B08B5XTK4Q

**15”, 120lb Gas Shocks for Bed Box
*Amazon ASIN: B09139MB7Z

**Engine Cylinder Compression Tester Kit
*Amazon ASIN: B00SKSAB8U

**Digital Caliper
*Amazon ASIN: B000GSLKIW

**Stainless Steel Feeler Guage
*Amazon ASIN: B0B7DZFZXV

**Hollow Point Silver Bullet Tire Caps
*Amazon ASIN: B01LM50Q0U

**Yamaha Keychain
*Amazon ASIN: B08GPKFR5T

**Storage Cover
*Amazon ASIN: B09W2STCMH

**Spare Fuel Pump with Filters
*eBay

**Factory Rhino 660 Decal Set
*eBay

**Maier Fender Flares
*eBay

**Spare Tire (25x8x12) with Rim
*eBay

**Air Filter & Spark Plugs
*eBay

**Front Windshield & Mounting Kit
*eBay

**OEM Tailgate Latch
*eBay

—>Custom Fab Projects:

**Spare wheel/tire foldable mount behind tailgate-square tubing fab project (found idea on Vikingforum)

Link:

DIY Viking spare tire carrier (Pull 1 pin to tilt down -...

**Chainsaw mount (Still Looking at Ideas/Options/Location)

**Weld a break in rear frame

**Overhead radio mount/install (already have Motorola radio)

**Custom Dual gun mount (my own idea-can’t wait to show this off)
*Kolpin Ratcheting Rhino Grip (B006OZF6PY)

—> Still Need to Purchase:

**3 Point Replacement Seat belts

**Behind Cab Rack
*Tempted to buy Kolpin Over Bed Rack (B09G697TG6)
*…or mount something custom off of the upper seat belt mount area like this: (B005DXNKU6)
*Rack Needs to be about 48” for custom upper mount-I would make kicker supports/make something work

**Front and Rear Shock Absorbers (would like colored springs-like the look)

**Steering wheel & Adapter

**Sender and Fuel Gauge

**Digital Cluster/Yamaha Meter Assembly/Speedometer

**Mounts or strap down stuff for Gas can/yeti chest/water jugs
*Thinking about purchasing new slim style gas and water containers

**Headrest covers (I hate the unfinished look)
*…or replacement headrests (open to ideas)

**New Rims (nothing fancy) and Tires
*Worried about the rims i have (bent up and one tire isn’t seated, but they are holding air)
*Current tires are only 2 ply…

**Fuel gauge/Rocker Switch Dash Plate
*Thinking about PBR cup holder/dash mount combo

Link: YAMAHA RHINO cup holder jumbo cups dash mount 3

A lot of info.. I think that’s everything. I will post updates along the way.

I will set up an image host somewhere.. and post all my pictures separately and share the link. Still getting organized lol

Please feel free to post your thoughts. Any input would be greatly appreciated!

Thank you!
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If you haven't purchased your light bar yet, Here is the one I purchased. Longer bar and two spot lights too for about the same price.


The big problem with the cheap light bars is they're not waterproof. I sealed it like this:

If you haven't purchased your light bar yet, Here is the one I purchased. Longer bar and two spot lights too for about the same price.


The big problem with the cheap light bars is they're not waterproof. I sealed it like this:

Good looking out! Thanks for the tip! I have purchased one already, but I see your recommendation has excellent reviews! I may have to just grab this one as well.

Update 4/1/23:

All parts, plus quite a bit extra (maybe over did it a tad) have arrived. The weather (snow) has been terrible and I don’t have a garage. As soon as we get some sunny days, I’ll be posting some progress.

-Tyson
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Good looking out! Thanks for the tip! I have purchased one already, but I see your recommendation has excellent reviews! I may have to just grab this one as well.

Update 4/1/23:

All parts, plus quite a bit extra (maybe over did it a tad) have arrived. The weather (snow) has been terrible and I don’t have a garage. As soon as we get some sunny days, I’ll be posting some progress.

-Tyson
which every light or lights you end up using, I would seal them up like in the video I posted. It only takes a few minutes.

Also, I have the same cupholder from PBR as you showed but different gauge cutouts. Mine had the 3 2 inch gauge holes. I had them do a custom plate that had 4 gauge holes and less rocker switch holes. It was only few dollars more. One big problem with these though, is that it is very hard to take the console cover off. Its impossible to change the oil filter without taking off the console cover, at least for me. Also I made rubber gaskets out of an old piece of rubber to fit on the underside of the lip of the cupholder. If you don't they rattle a lot.
which every light or lights you end up using, I would seal them up like in the video I posted. It only takes a few minutes.

Also, I have the same cupholder from PBR as you showed but different gauge cutouts. Mine had the 3 2 inch gauge holes. I had them do a custom plate that had 4 gauge holes and less rocker switch holes. It was only few dollars more. One big problem with these though, is that it is very hard to take the console cover off. Its impossible to change the oil filter without taking off the console cover, at least for me. Also I made rubber gaskets out of an old piece of rubber to fit on the underside of the lip of the cupholder. If you don't they rattle a lot.
Both great points. I didn’t think about the console cover. Thanks for the input!
Progress 4/22/23

*Fixed crack in hood (plastic welder)
*Removed all plastics and started Bedliner paint prep (sanding)
*Hoping to finish the prep work and start painting Tintable Bedliner (woodland green and black) tomorrow

See attached pictures:

Plant Tree Grass Cemetery Wood
Wheel Tire Automotive tire Motor vehicle Tread
Automotive tire Hood Motor vehicle Bumper Rim
Automotive tire Wood Tints and shades Automotive exterior Bumper
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Progress 4/23:

*Finished sanding
*Washed w/ dish soap+pressure washed
*Drilled/installed Maier Fender Flairs
*Dry fit new headlights (had to cut a tab off each headlight)
*Confirmed new rims/wheels will work
*ITP 12x7, 2+5 (rear offset), 5+2 (front offset)
*Removed the stock rear 2” spacers
*Tires= 25x10x12 (rear) and 25x8x12 (front)
Tire Wheel Hood Automotive tire Motor vehicle
Wood Basic pump Fender Red Art
Tire Motor vehicle Automotive tire Vehicle Wheel
Tire Wheel Car Vehicle Automotive tire
Tire Wheel Automotive tire Tread Motor vehicle
Tire Automotive tire Tread Wheel Synthetic rubber
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Looking really good! Can’t wait to see it ready for action.
It’s been too windy to spray, but here’s my preparation progress:

Hood Automotive tire Vehicle Automotive lighting Automotive design

Automotive tire Motor vehicle Tire Wheel Bin bag

Automotive tire Motor vehicle Automotive lighting Coil spring Hood

Automotive tire Automotive exterior Gas Bumper Automotive wheel system
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Sounds like you are having a good time, half the fun is accessorizing, tinkering & making it your own! 🏜😎🐾
Dog Wheel Tire Carnivore Dog breed
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Progress 5/12:

It was finally nice enough outside to spray a coat of metallic black Bedliner on the plastics! I plan on finishing the black and also the green tomorrow. I will post more pictures when completed.

Automotive tire Motor vehicle Hood Tire Automotive design

Outerwear Sleeve Grey Denim Font

Textile Sleeve Grey Hood Automotive tire
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Progress 5/13:

Made leaps and bounds today folks! She’s finally coming together! Yeee!

Automotive parking light Vehicle Grille Hood Automotive tire

Vehicle registration plate Vehicle Tire Hood Automotive tire

Tire Hood Vehicle registration plate Automotive tire Vehicle


Motor vehicle Vehicle Car Steering wheel Car seat cover

Vehicle Motor vehicle Steering part Automotive tire Steering wheel
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Looks GREAT! Now, go get 'er muddyeranhell !!! :D
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TC,
I'm right down the hill from you in Colfax.
I just did a similar project on an 07 450.
Email me at [email protected] if you need sources for parts, etc.
Mine came out great.
Same deal. Gonna use for hunting and at my Idaho property.
Scott
Tire Wheel Vehicle Plant Car
Wheel Tire Land vehicle Car Automotive tire
Wheel Tire Land vehicle Vehicle Plant
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